The design and finish of these 3D printed developing reels is excellent

Ausgeknipst Reels – Developing 16mm (or 110) in the Paterson tank

By Andrew Long

I’ve been disappearing down a 16mm wide rabbit hole recently. It all began with buying a Minolta 16 II on a whim (it was shiny …) from Soper Photographic, Plymouth, UK in Plymouth, as an extension to my interest in all things sub-miniature. Since then, the descent into the depths has continued, and I now have quite a selection of 16mm cameras to choose from.

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My growing collection of 16mm cameras: Minolta; Mamiya; Rollei; and Kiev

It so happens that 110 cassettes also take 16mm wide film, so there’s a separate 110 rabbit hole I’m exploring as well. Part of the challenge (some would say fun …) of sub-miniature is to extract as much as you can from impossibly small negatives. By way of example, here are strips of negs from 35mm, 16mm/110, and, for the truly masochistic, Minox.

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From top to bottom: 35mm, 16mm/110, and Minox

This graphic goes into a bit more detail, showing the relative sizes of the negs, drawn to scale. Some call 110 (13 x 17mm) a ‘quarter-frame’ format, so the original 16mm (10 x 14mm) negative is even smaller. And Minox (8 x 11mm) is smaller still.

Size comparison of film negatives
Comparison between 35mm, 110, 16mm, and Minox negatives

The effect of having such a small negative can be mitigated to a certain extent by picking a camera with a decent lens, choosing a fine-grained film (unless, of course, you like grain!), and careful development.

16mm film was always intended to be user-reloadable, as this page from the Minolta 16 user manual from the late 1950s shows. Compared to the fiendishly fiddly Minox cassettes, 16mm cassettes are relatively easy to load.

How to load a Minolta 16 film cassette in total darkness
How to load your Minolta 16 ‘magazine’ from a 1950s user manual

However, 110 cartridges, introduced by Kodak in 1972, were glued shut (plastic welded, actually) and labs typically would twist the cassette until it cracked open, allowing the film to be extracted for processing. Trying to open one with a view to trying to load fresh film in it involves a highly hazardous operation to split the seams with a scalpel or craft knife, trying not to sever any fingers in the process. A solution to this dangerous practice is, however, in development, so watch this space …

Back to 16mm … choosing a suitable emulsion is the first step to getting decent images from the tiny negatives. My go-to black and white film is the same as I use for Minox – Adox HR-50, but I’ve also had good results from Ilford Delta 100 Pro. I’ll be slitting various films down to 16mm to carry on the quest for the perfect sub-miniature reload film.

Although 16mm was a relatively short-lived film format, forced out of the market by a more convenient format, established manufacturers such as Mamiya, Minolta, and Rollei embraced it, producing some lovely little cameras with great lenses.

The film format may be small but with a camera with a decent lens and fine grain film the results can be impressive
Taken on my 1960s Minolta 16 II 16mm camera. Shot on Delta 100, developed in Zone Imaging 510-Pyro (Rüdiger Hartung semi-stand method) using an Ausgeknipst reel in a Paterson tank.
With the right film stock and a decent lens, it is possible to get decent images out the small negative on 16mm film
Taken on my 1960s Minolta 16 II 16mm camera. Shot on Delta 100, developed in Zone Imaging 510-Pyro (Rüdiger Hartung semi-stand method) using an Ausgeknipst reel in a Paterson tank.
The small negatives from 16mm film can capture excellent detail. I've taken the liberty of touching out the overhead cables, which, in my opinion, spoil the image!
Taken on my 1960s Minolta 16 II 16mm camera. Shot on Delta 100, developed in Zone Imaging 510-Pyro (Rüdiger Hartung semi-stand method) using an Ausgeknipst reel in a Paterson tank
The detail captured on this small 16mm negative is impressive, and survives quite close cropping in
Taken on my 1960s Minolta 16 II 16mm camera. Shot on Delta 100, developed in Zone Imaging 510-Pyro (Rüdiger Hartung semi-stand method) using an Ausgeknipst reel in a Paterson tank.
The compact Minolta 16 II 16mm camera from the early 1960s
My 1960s Minolta 16 II, with a pin-sharp Rokkor 22mm f/2.8 lens. Thanks to a quirk of optical engineering, it will only focus to infinity at apertures larger than f/16 with the rarer-than-hen’s-teeth No. 0 Distance lens, which clips over the lens – luckily I have a couple of them

To digress for a moment – although the film itself was nominally 16mm wide, there the commonality ended. Some manufacturers went with un-perforated film, others had a single row of perforations, while a few had double – 110 was different again. This was all down to the film transport mechanism, which varied by model.

And the cassette design varied too.

Different designs of 16mm film cassettes, different sizes, different formats
The 16mm cassette jungle, from left to right: 110; Minolta 16; Kiev 16; Mamiya 16 (3D printed); Mamiya 16 brass cassettes; Rollei 16

Early Mamiya 16mm cameras had individual brass cassettes, one for the feed side and one for the take-up, and it was the take-up side that engaged with the film advance mechanism, pulling the film across the shutter gate. They later went for a single plastic unit with a thin bridge between the two sides, as per the established Minox design. Minolta went straight for the single plastic type, but with different dimensions to Mamiya. Rollei went for a conventional single cassette approach which required a rewind mechanism to be built into the camera’s small chassis, and the Soviet Kiev 30 (a direct copy of the Minolta 16 II, made in Ukraine) was different again, close to the Minolta dimensions, but not identical – the Minolta cassette will fit in the Kiev, but not the other way round.

It’s easy to see, therefore, why the simplicity of Kodak’s 110 drop-in cartridge was so appealing. 110 films could also be handled by every high street photographic lab, while the special handling needed for 16mm made it more niche, and therefore costly.

The final step is to get the films developed. The reels that come with modern home developing tanks (Paterson, AP, Jobo etc) don’t go as small as 16mm, so I had to buy a 1960s vintage Paterson Universal 3 tank which contains a single reel. So, I was resigned to developing one film at a time in a sixty-year-old, slightly leaky, plastic tank.

The 1960s Paterson Universal 3 tank is one of the only tanks designed to develop 16mm film, and can also be used to develop 110 film
Anyone want to buy a 1964 Paterson Universal 3 tank? Or two of them? The Universal 3 is one of the only tanks that was specifically designed to develop the relatively short-lived 16mm film format, but also allows you to develop 110 film

That was until those top chaps from Ausgeknipst in Würzburg, Germany came to the rescue.

<a href="https://ausgeknipst.de/en"> <img src="w3c.png" alt="Ausgeknipst home English"> </a>

Ausgeknipst came to my attention when I was looking for accessories for some of my more obscure cameras – they design, and 3D print, a bewildering range of products that will keep any analogue photography fanatic satisfied! They sent me four of their Ausgeknipst 16mm/110 developing spirals to test in my Paterson Super System 4 tank (which will also fit the AP tank), and they do a version that fit Jobo tanks too. I’ve bought quite a few 3D printed accessories since I’ve been a born-again film photographer, but these Ausgeknipst reels are some of the best finished products I’ve come across. They twist together and come apart better than many of the injection moulded reels I have, and the films were so easy to load, as we’ll see …

The design and finish of these 3D printed developing reels is excellent
The Ausgeknipst 16mm/110 developing spirals, assembled, and separated.

One great advantage of these Ausgeknipst reels is that you can fit up to four of them onto the spigot from a standard two-35mm-reel Paterson tank. If you’re feeling bold, you can get two 16mm/110 films onto each reel, so that’s eight films per tank!

You can develop up to eight films in one twin-35mm Paterson Super System 4 tank. two per reel, and four reels to a tank
One reel, two reels, three reels, four. All in one tank.
The compact design of the Ausgeknipst 16mm developing reels allow you to mix the formats in the same developing tank
You can load a combination of different formats in the same tank – get the best use of your chemicals

So, how to go about loading these marvellous reels?

Recommend using a DIY film 'cassette' made from a cut-down 35mm film canister to avoid having film snaking round your work bench
Although this would all be in the dark, these are the elements you need to load your own 16mm film using the Ausgeknipst reels

Removing the film from the cassettes has to be done in total darkness, of course. Although it’s sensible to tape the film compartments shut when handling and loading them into cameras, they come apart very easily to develop, and you’re left with eighteen or so inches of film snaking around on your bench. To help handle the film in the dark, I’ve made myself a little gizmo from a cut-down 35mm film canister. I cut a vertical slot in the side and lined it with photographer’s gaffer tape. Roll the film up holding the edges, feed the end through the slot, and then pop the lid on. It now handles a bit like a 35mm cassette and reduces the risk of damaging the delicate film emulsion as you load it onto the reel.

This DIY film 'cassette' helps to avoid damaging the delicate film emulsion as you load it
Using a home-made film cassette to help load your 16mm film onto the Ausgeknipst developing reels stops the film from twisting and helps avoid damaging the delicate emulsion

As with 35mm film, it helps to trim the corners off the end of the film. Whilst this can be done in the light on 35mm, I’ve yet to find a solution for trimming 16mm/110 in total darkness without risking permanent damage to your fingertips. A pair of toenail scissors (!) proved to be just as hazardous as scissors … the quest continues.

Sharp corners on the end of the film can catch on the grooves and ribs of the reel, so it's best to trim them off, albeit, in the dark
To aid the smooth loading of your film … in the dark … it’s advisable to trim the corners of the end, just as you would with 35mm

The Ausgeknipst reels work like conventional developing reels, albeit without the ball bearings, which can sometimes be more trouble than they’re worth. They use the same shuffle loading motion, and gentle alternating pressure from your thumbs on each side as you rotate the reels is enough to smoothly feed the film into the spirals. The ‘gates’ at the start of the spirals are very smooth, and the outer edge of each reel has a useful indentation where your thumb naturally sits. Ausgeknipst are looking at putting a small pip or mark just above the gates to help orientate the reel in the dark.

The loading action with the Ausgeknipst 16mm/110 reels is very similar to the injection moulded reels from Paterson or AP, albeit without the ball bearing
The Ausgeknipst 16mm/110 developing reel uses the same twist-shuffle movement as conventional plastic reels, although there are no ball bearings to hold the edges of the film. With a narrow film like 16mm/110, this actually makes it easier

With the film safely inside the loading ‘cassette’ (or snaking around on your bench … your choice), insert the trimmed end into the spiral between the gates – the ‘cassette’ will stop it from twisting as it unravels.

The actual loading of the film onto the Ausgeknipst reel is really easy, the film feeds smoothly into the grooves and fed in with a twisting shuffle movement similar to a conventional plastic moulded reel
Although it has to be done in total darkness, the loading of film onto the Ausgeknipst 16mm/110 developing reel is surprisingly easy, using a similar shuffle movement as the conventional injection moulded reels from Paterson, AP or Jobo

Then, with your thumbs resting in the indentations on the outer rim of the reels, gently press the film into the recess in the rim and rotate the reel back and forth, alternating the pressure on each side. This ‘shuffling’ will gently pull the film out of the ‘cassette’ and feed it into the spiral. The ‘cassette’ will fall away at the end of the film, and a couple more shuffles and the whole of the film is safely in the grooves of the spiral. You can then pop the reel onto the tank’s spigot and move onto the next film.

Ausgeknipst say it’s possible to fit two whole 16mm/110 films into one of the reels. I would probably try to splice the two films together with a small piece of tape (again, in the dark) to reduce the risk of them overlapping in the grooves and not developing properly, but the concept of developing eight films per tank load is attractive.

As with all these things, it helps to practice with a length of spare film – your local lab should let you have films that came out blank to practice with.

When it comes to the developing, proceed as with any other film. I found that for a Paterson tank, a single reel requires 160ml of liquid to completely cover it, but then just 120ml for each additional reel (therefore, 1 reel – 160ml, 2 reels – 280ml, 3 reels – 400ml, and 4 reels – 520ml). Obviously if you mix other formats with the 16mm/110 reels, you need to fill accordingly – I found that two 16mm films and one 35mm film needed the full 600ml. Jobo, AP, or other tanks will need slightly different quantities.

Once developed, removing the films from the reels is really easy – a small amount of backwards rotation unlocks the two halves with a satisfying ‘click’ (much less force than is needed for an injection moulded reel) and the film can be lifted out and hung up to dry. The reels can then be washed and dried as normal.

These reels from Ausgeknipst were a joy to use and make home-developing 16mm/110 films so much easier, with much less chance of mucking it up! I am looking forward to seeing what other magic those Würzburg wizards can conjure.

For more information on the Ausgeknipst 16mm/110 developing reels, click Ausgeknipst 16mm/110 developing reel for Paterson and Jobo tanks.
For more information on the author, visit www.andrewlong.info/photography, and www.andrewlong.info where you can see his books on Cold War history.
You can also find him on Facebook, Instagram, LinkedIn, Flickr.

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